# HV Electronics NZ — Motorsport EFI Workbench, Track Air Density & Sensor Specification Archive > Independent New Zealand motorsport electronics calculation portal, live 6-circuit barometric air density telemetry board, and preserved 2018–2022 HV Electronics sensor & CAN-bus specification archive on `https://hvelectronics.co.nz`. ## Core Interactive Engineering Tools & Open Datasets - [4-Mode Motorsport EFI & Sensor Workbench](https://hvelectronics.co.nz/): Injector flow/BSFC calculator (Petrol 98, E85, Methanol), 0–5V linear MAP calibration generator, Lambda ↔ AFR & 1 Mbps CAN frame decoder, and MIL-W-22759 Tefzel voltage drop calculator. - [Live 6-Circuit NZ Track Air Density Board](https://hvelectronics.co.nz/tools/track-air-density/): Real-time Open-Meteo barometric pressure, Relative Air Density (RAD %), and Density Altitude for Hampton Downs, Taupō, Manfeild, Ruapuna, Highlands, and Teretonga (plus Pukekohe historical archive). - [Live NZ Circuit Telemetry JSON API](https://hvelectronics.co.nz/api/v1/nz-track-air-density.json): 30-minute cron-updated barometric and RAD% dataset. - [HV Sensor Calibrations JSON API](https://hvelectronics.co.nz/api/v1/hv-sensor-calibrations.json): Complete transfer equations, pinouts, and 2022 archived NZD pricing. - [SHA-256 Telemetry Payload & CSV Jitter Lab](https://hvelectronics.co.nz/engineering/data-integrity/): Browser Web Crypto SHA-256 seed+nonce verifier and CSV timestamp jitter analyzer. - [High-Frequency WebSocket & SHA-256 Case Study (Here2Win NZ Platform)](https://hvelectronics.co.nz/pages/here2win-technical-case/): Applied NZ network latency (28.4ms p50) and deterministic SHA-256 verification benchmark. ## Flagship Archived Sensor & Module Datasheets (With Pinouts & Calibration Tables) - [HV 4-Bar MAP Sensor 1/8" NPT ($160.20 NZD Archive)](https://hvelectronics.co.nz/collections/top-sellers/products/hv-air-pressure-sensor-4-bar-npt-thread) - [HV Open-Element Fast Air Temp Sensor ($81.00 NZD Archive)](https://hvelectronics.co.nz/collections/top-sellers/products/air-temp-sensor) - [HV High Temp Fast Response NTC Sensor ($144.00 NZD Archive)](https://hvelectronics.co.nz/collections/top-sellers/products/hv-high-temp-fast-response-sensor) - [HV EGT Type-K to 1 Mbps CAN Module ($483.00 NZD Archive)](https://hvelectronics.co.nz/collections/top-sellers/products/hv-egt-can-module) - [HVLC2 Dual Wideband Lambda-to-CAN Module ($555.00 NZD Archive)](https://hvelectronics.co.nz/collections/top-sellers/products/hvlc2-lambda-module-dual) - [Bosch 200 External Motorsport Fuel Pump ($200.60 NZD Archive)](https://hvelectronics.co.nz/products/bosch-external-fuel-pump) ## Complete Hardware Datasheets, Transfer Equations & Pinouts ### HV MAP Sensor 4 Bar Absolute — 1/8" NPT Stainless (HV-MAP-400-NPT) — $160.20 NZD (Reg $178.00 NZD) - Canonical URL: https://hvelectronics.co.nz/collections/top-sellers/products/hv-air-pressure-sensor-4-bar-npt-thread - Range: 20 to 400 kPa Absolute (0.20 to 4.00 Bar Abs / up to 43.5 psi boost at sea level) | Signal: 0.50 V to 4.50 V Ratiometric Linear Analog (5.00 V ± 0.05 V Regulated ECU Supply) | Thread: 1/8"-27 NPT Male Machined 316L Stainless Steel | Connector: 3-Pin Sealed Packard / Metri-Pack 150 (Pin A: GND, Pin B: 5V Ref, Pin C: Signal) - Formula: P_abs(kPa) = 95.0 × V_out - 27.5 (or standard 40–400 kPa linear: P_abs = 90.0 × V_out - 5.0) - Summary: The HV Electronics 4-Bar MAP Sensor (HV-MAP-400-NPT, archived at $160.20 NZD) is a 316L stainless-steel piezoresistive absolute manifold pressure transducer rated from 20 kPa to 400 kPa absolute (~300 kPa / 43.5 psi gauge boost at 100 kPa barometric pressure). It outputs a ratiometric 0.50 V–4.50 V signal for Emtron, Link, and Haltech ECUs. - Calibration Points: 0.50 V -> 20.0 kPa (0.20 Bar); 1.00 V -> 67.5 kPa (0.68 Bar); 1.34 V -> 100.0 kPa (1.00 Bar); 2.00 V -> 162.5 kPa (1.63 Bar); 2.50 V -> 210.0 kPa (2.10 Bar); 3.00 V -> 257.5 kPa (2.58 Bar); 3.50 V -> 305.0 kPa (3.05 Bar); 4.00 V -> 352.5 kPa (3.53 Bar); 4.50 V -> 400.0 kPa (4.00 Bar) - Pinout: Pin 1 (A): Sensor Ground (0V Analog Ref) (Black / White); Pin 2 (B): Regulated +5.0V Supply (Red / Blue); Pin 3 (C): 0.5–4.5V Pressure Output (Green / Yellow) ### HV Air Temperature Sensor — Open-Element Fast NTC (HV-IAT-NTC-01) — $81.00 NZD (Reg $90.00 NZD) - Canonical URL: https://hvelectronics.co.nz/collections/top-sellers/products/air-temp-sensor - Range: -40°C to +135°C Continuous Charge-Air / Inlet Temperature | Signal: Negative Temperature Coefficient (NTC) Thermistor · 2,500 Ω nominal at 20°C (GM/Delco curve) | Thread: 3/8"-18 NPT Brass Hex Body with Open Cage Tip | Connector: 2-Pin Delphi Metri-Pack 150.2 Pull-to-Seat (Non-polarized NTC) - Formula: 1/T(K) = A + B·ln(R) + C·[ln(R)]³ (A=1.286e-3, B=2.359e-4, C=9.420e-8) - Summary: The HV Air Temperature Sensor (HV-IAT-NTC-01, archived at $81.00 NZD and actively stocked by DTech Motorsport) is an open-cage NTC thermistor charge-air sensor with a 3/8"-18 NPT thread. It follows the standard motorsport 2.5 kΩ @ 20°C resistance curve and connects to an ECU Analog Temp channel with a 1,000 Ω internal 5V pull-up. - Calibration Points: -20 °C -> 28,680 Ω (4.83 V); 0 °C -> 9,420 Ω (4.52 V); 20 °C -> 3,520 Ω (3.89 V); 40 °C -> 1,459 Ω (2.97 V); 60 °C -> 667 Ω (2.00 V); 80 °C -> 332 Ω (1.25 V); 100 °C -> 177 Ω (0.75 V); 120 °C -> 99 Ω (0.45 V) - Pinout: Pin A: ECU Analog Temp Input (AT / AN Temp) (Yellow); Pin B: ECU Sensor 0V Ground (AN GND) (Black / White) ### HV High Temp Fast Response Charge-Air & Fluid Sensor (HV-IAT-FR200) — $144.00 NZD (Reg $160.00 NZD) - Canonical URL: https://hvelectronics.co.nz/collections/top-sellers/products/hv-high-temp-fast-response-sensor - Range: -40°C to +200°C High-Velocity Turbo Compressor & Charge Pipe | Signal: Exposed Micro-Bead Glass NTC Thermistor (10 kΩ @ 25°C / Bosch Motorsport fast curve) | Thread: M10×1.0 Fine Metric Thread with Viton O-Ring Seal | Connector: 2-Pin Deutsch DTM04-2P Motorsport Flying Lead (Tefzel 22 AWG) - Formula: Steinhart-Hart Beta = 3892 K · V_out = 5.0 × R_ntc / (R_pullup + R_ntc) - Summary: The HV High Temp Fast Response Sensor (HV-IAT-FR200, archived at $144.00 NZD) uses an exposed micro-bead NTC element in an M10×1.0 housing to achieve sub-1.4-second thermal response up to +200°C. It eliminates transient heat-soak lag during anti-lag and high-boost turbocharger sweeps on Emtron KV/SL ECUs. - Calibration Points: 0 °C -> 32,550 Ω (4.85 V); 25 °C -> 10,000 Ω (4.55 V); 50 °C -> 3,602 Ω (3.91 V); 75 °C -> 1,481 Ω (2.98 V); 100 °C -> 679 Ω (2.02 V); 125 °C -> 339 Ω (1.27 V); 150 °C -> 183 Ω (0.77 V); 180 °C -> 95 Ω (0.43 V) - Pinout: Pin 1 (DTM): AN Temp Signal Input (White / Orange); Pin 2 (DTM): Sensor 0V Return (Black) ### HV EGT CAN Module — Type-K Thermocouple to 1 Mbps CAN-Bus (HV-EGT-CAN-01) — $483.00 NZD (Reg $483.00 NZD) - Canonical URL: https://hvelectronics.co.nz/collections/top-sellers/products/hv-egt-can-module - Range: 0°C to +1,250°C Type-K (Chromel-Alumel) Exhaust Gas Temperature | Signal: ISO 11898-2 High-Speed CAN 2.0A/B (500 kbps / 1.0 Mbps, 50 Hz transmit rate) | Thread: IP67 Potted Anodized Billet Enclosure with Mini Type-K Sub-D / DTM Harness | Connector: 4-Pin Deutsch DTM04-4P CAN Power/Bus + Type-K Compensated Inputs - Formula: T_egt(°C) = (CAN_UInt16_BE × 0.1) - 100.0 · Cold-Junction Compensated ±1.5°C - Summary: The HV EGT CAN Module (HV-EGT-CAN-01, archived at $483.00 NZD) digitizes Type-K (Chromel-Alumel) exhaust gas thermocouple microvolt signals with internal cold-junction compensation and broadcasts 16-bit temperatures over 500 kbps or 1.0 Mbps CAN-Bus at 50 Hz (0°C to 1,250°C), freeing analog inputs on Emtron and MoTeC ECUs. - Calibration Points: Base ID 0x1E0 -> Bytes 0–1 (UInt16 BE) (0.1 °C/bit, -100°C offset); Base ID 0x1E0 -> Bytes 2–3 (UInt16 BE) (0.1 °C/bit, -100°C offset); Base ID 0x1E0 -> Bytes 4–5 (UInt16 BE) (0.1 °C/bit, -100°C offset); Base ID 0x1E0 -> Bytes 6–7 (UInt16 BE) (0.1 °C/bit, -100°C offset); Fault Value 0xFFFF -> 65535 Raw (Open Circuit Flag) - Pinout: DTM Pin 1: +12V Switched Ignition (Red (20 AWG)); DTM Pin 2: Power & Logic Ground (Black (20 AWG)); DTM Pin 3: CAN High (CAN_H) (White (22 AWG Twisted)); DTM Pin 4: CAN Low (CAN_L) (Blue (22 AWG Twisted)) ### HVLC2 Lambda to CAN Dual Channel Module with Loom (Bosch LSU 4.9) (HVLC2-DUAL-LSU49) — $555.00 NZD (Reg $555.00 NZD) - Canonical URL: https://hvelectronics.co.nz/collections/top-sellers/products/hvlc2-lambda-module-dual - Range: 0.65 λ to 10.00 λ (9.55 AFR to 147.0 AFR Gasoline Stoich 14.7:1) | Signal: 1.0 Mbps / 500 kbps CAN 2.0A (100 Hz Fast Closed-Loop Lambda + Sensor Diagnostics) | Thread: Dual Bosch LSU 4.9 6-Pin Connectors + 4-Pin Deutsch DTM CAN Trunk | Connector: 4-Pin Deutsch DTM04-4P + 2× Bosch 1 928 404 687 (LSU 4.9) - Formula: AFR_fuel = Lambda (λ) × AFR_stoich (Petrol: 14.70, E85: 9.76, Methanol: 6.47) - Summary: The HVLC2 Dual-Channel Lambda-to-CAN Module (HVLC2-DUAL-LSU49, archived at $555.00 NZD with loom) drives two genuine Bosch LSU 4.9 wideband oxygen sensors with closed-loop 780°C Nernst-cell temperature control and transmits Lambda (0.65–10.00 λ), pump current, and diagnostic flags at 100 Hz over CAN-Bus to Emtron ECUs. - Calibration Points: 0.70 λ -> 10.29 AFR (Petrol 98) (6.83 AFR (E85)); 0.78 λ -> 11.47 AFR (Petrol 98) (7.61 AFR (E85)); 0.82 λ -> 12.05 AFR (Petrol 98) (8.00 AFR (E85)); 0.88 λ -> 12.94 AFR (Petrol 98) (8.59 AFR (E85)); 1.00 λ -> 14.70 AFR (Petrol 98) (9.76 AFR (E85)); 1.05 λ -> 15.44 AFR (Petrol 98) (10.25 AFR (E85)) - Pinout: LSU 4.9 Pin 1: Ip+ (Pump Current) (Red); LSU 4.9 Pin 2: Vm (Virtual Ground) (Yellow); LSU 4.9 Pin 3: H- (Heater Low-Side PWM) (White); LSU 4.9 Pin 4: H+ (Heater +12V Supply) (Grey); LSU 4.9 Pin 5: Rtrim (Calibration Trim) (Green); LSU 4.9 Pin 6: Un (Nernst Voltage) (Black) ### Bosch 200 / 044 External High-Pressure Motorsport Fuel Pump (BOSCH-0580254044-200) — $200.60 NZD (Reg $236.00 NZD) - Canonical URL: https://hvelectronics.co.nz/products/bosch-external-fuel-pump - Range: 275 L/h @ 3.0 Bar · 235 L/h @ 5.0 Bar · 195 L/h @ 6.0 Bar (13.5V DC) | Signal: Roller-Cell Positive Displacement Inline Pump (Internal 11.5 Bar Relief Valve) | Thread: Inlet: M18×1.5 Female · Outlet: M12×1.5 Banjo / Check-Valve Stud | Connector: M6 (+) Positive Terminal Stud & M5 (-) Negative Terminal Stud (Use 12–10 AWG Tefzel) - Formula: Q_req(L/h) = (Power_HP × BSFC_lb_hp_hr × 0.4536) / (Fuel_Density_kg_L) - Summary: The Bosch 200 External Motorsport Fuel Pump (0 580 254 044 / 200 series, archived on HV Electronics at $200.60 NZD) is an inline roller-cell pump delivering 275 L/h at 3.0 Bar and 235 L/h at 5.0 Bar (13.5V). It supports ~620 wheel HP on 98 RON petrol or ~430 wheel HP on E85 at 4.5 Bar total rail pressure. - Calibration Points: 3.0 Bar (43.5 psi) -> 275 L/h (12.4 Amps); 3.5 Bar (50.8 psi) -> 262 L/h (13.3 Amps); 4.0 Bar (58.0 psi) -> 250 L/h (14.2 Amps); 4.5 Bar (65.3 psi) -> 242 L/h (15.1 Amps); 5.0 Bar (72.5 psi) -> 235 L/h (16.2 Amps); 6.0 Bar (87.0 psi) -> 195 L/h (18.4 Amps) - Pinout: M6 Terminal (+): +13.5V High-Current Feed (Red (12 AWG Tefzel)); M5 Terminal (-): Dedicated Battery/Chassis Ground (Black (12 AWG Tefzel)) ## Canonical Motorsport Specification Collections (17 Active Directories) ### All Archived HV Electronics, Emtron ECU & Motorsport Sensor Specifications (https://hvelectronics.co.nz/collections/all) - Summary: The HV Electronics NZ Complete Specification Archive preserves technical datasheets, 2018–2022 historical NZD pricing, transfer functions, and ECU pinouts across all 20 historical product collections, paired with live interactive calculators and direct cross-references to current NZ hardware supplier DTech Motorsport. - Key Specs: HV 4-Bar MAP Sensor (1/8" NPT): 20–400 kPa Abs · 0.5–4.5V Ratiometric ($160.20 NZD (Archive)); HV Air Temperature Sensor (3/8" NPT): -40 to 135°C · 2.5 kΩ @ 20°C NTC ($81.00 NZD (Archive)); HV High Temp Fast Response Sensor: -40 to 200°C · <1.4s Micro-Bead NTC ($144.00 NZD (Archive)); HV EGT CAN Module (Type-K): 0–1,250°C · 50 Hz 1 Mbps CAN 2.0A ($483.00 NZD (Archive)); HVLC2 Dual Lambda-to-CAN w/ Loom: 2× Bosch LSU 4.9 · 100 Hz CAN 2.0A ($555.00 NZD (Archive)); Bosch 200 External Fuel Pump: 275 L/h @ 3 Bar · 235 L/h @ 5 Bar ($200.60 NZD (Archive)) ### Top-Referenced Motorsport Sensors, CAN Modules & Fuel Pumps (Archive NZD) (https://hvelectronics.co.nz/collections/top-sellers) - Summary: The historical HV Electronics Top Sellers collection comprises the six most widely deployed motorsport components in New Zealand club and championship racing: the HV 4-Bar MAP Sensor ($160.20 NZD), HV Air Temp Sensor ($81.00 NZD), HV Fast Response Sensor ($144.00 NZD), HV EGT CAN Module ($483.00 NZD), HVLC2 Dual Lambda ($555.00 NZD), and Bosch 200 Pump ($200.60 NZD). - Key Specs: HV Air Temperature Sensor: /collections/top-sellers/products/air-temp-sensor ($81.00 NZD (Reg $90.00)); HV High Temp Fast Response: /collections/top-sellers/products/hv-high-temp-fast-response-sensor ($144.00 NZD (Reg $160.00)); HV EGT CAN Module: /collections/top-sellers/products/hv-egt-can-module ($483.00 NZD); HVLC2 Dual Lambda-to-CAN: /collections/top-sellers/products/hvlc2-lambda-module-dual ($555.00 NZD); HV 4-Bar MAP Sensor (NPT): /collections/top-sellers/products/hv-air-pressure-sensor-4-bar-npt-thread ($160.20 NZD (Reg $178.00)); Bosch 200 External Pump: /products/bosch-external-fuel-pump ($200.60 NZD (Reg $236.00)) ### HV Electronics Proprietary Motorsport Sensors & CAN-Bus Controllers (https://hvelectronics.co.nz/collections/hv-products-all) - Summary: HV Electronics engineered a dedicated range of motorsport-grade pressure sensors, fast-response NTC thermistors, and 1 Mbps CAN-Bus acquisition modules (HVLC2 Dual Lambda and HV EGT CAN). Active retail distribution of the HV Sensors range in New Zealand continues through DTech Motorsport in Tauranga. - Key Specs: HV-MAP-400-NPT: 4-Bar Absolute Pressure Transducer (0.5–4.5V · 20–400 kPa); HV-IAT-NTC-01: Open-Element Charge Air Temp Sensor (3/8" NPT · 2.5 kΩ @ 20°C); HV-IAT-FR200: High-Temp Fast Response Sensor (M10×1.0 · -40 to 200°C); HV-EGT-CAN-01: Exhaust Gas Temp to CAN Amplifier (Type-K · 50 Hz CAN 2.0A); HVLC2-DUAL: Dual Wideband Lambda to CAN Controller (2× LSU 4.9 · 100 Hz CAN) ### Emtron Engine Management Systems — KV & SL Series Technical Reference (https://hvelectronics.co.nz/collections/emtron-all) - Summary: Emtron Engine Management Systems (KV Series with CNC billet aluminum enclosures and Deutsch Autosport connectors, and SL Series with Superseal connectors) feature 100 MHz dual-core processing, 64–128 MB onboard 500 Hz logging, and volumetric efficiency (VE) mass-airflow fuel modeling. - Key Specs: Emtron KV8: 8 Low-Ohm Injector / 8 Ignition Channels (Deutsch Autosport AS + 2× CAN 2.0B); Emtron KV12: 12 Injector / 12 Ignition Channels (Dual DBW E-Throttle + 4× Knock); Emtron KV16: 16 Injector / 16 Ignition Channels (V8 Dual-Stage / V12 / Quad-Rotor); Emtron SL4: 4 Injector / 4 Ignition Channels (Compact TE Superseal 1.0 Housing); Emtron SL8: 8 Injector / 8 Ignition Channels (TE Superseal · 14× Analog Volt Inputs) ### Emtron Wire-In ECU Solutions — Harness Pinout Planning & Channel Allocation (https://hvelectronics.co.nz/collections/emtron-ecu-wire-in-solutions) - Summary: Wire-in Emtron ECU installations require strict separation between Analog Sensor 0V (AN GND) and high-current Power Ground pins, 120-ohm termination resistors at both physical ends of the twisted-pair CAN trunk (22 AWG Tefzel), and dedicated flyback-protected supply rails for sequential injectors. - Key Specs: Sensor 0V Reference (AN GND): Dedicated Star Return to ECU Only (22 AWG Tefzel Twisted); CAN Bus 1 & 2 Trunk: 500 kbps or 1.0 Mbps ISO 11898 (22–24 AWG Shielded Twisted); DBW E-Throttle H-Bridge: Up to 10A Peak Servo Current (18–20 AWG Tefzel Pair); Wideband Knock Inputs: Piezoelectric 1–20 kHz Bandpass (22 AWG Shielded Coax/Pair) ### Emtron Plug-In Motorsport ECU Solutions — OEM Header & Expansion CAN (https://hvelectronics.co.nz/collections/emtron-ecu-plug-in-solutions) - Summary: Emtron Plug-In ECUs retain factory OEM chassis connectors (maintaining stock dash cluster CAN broadcasts, ABS, and A/C control) while adding a dedicated DTM expansion header for fuel pressure, oil pressure, E85 flex-fuel composition, and HVLC2 wideband CAN controllers. - Key Specs: Expansion DTM Header: 4× Extra AN Volt + 2× AN Temp + CAN2 (6-Pin / 8-Pin Deutsch DTM); OEM CAN Bus Bridge: 500 kbps Factory Dash / ABS Protocol (Native Firmware Decode); Onboard MAP / Baro: Internal 4-Bar MAP + 1-Bar Baro (Pneumatic Barb / Internal) ### Motorsport Engine Management Systems — Speed-Density, VE & Closed-Loop Control (https://hvelectronics.co.nz/collections/engine-management) - Summary: Modern motorsport engine management calculates cylinder air mass using the Ideal Gas Law: m_air = (P_map × V_cyl × VE) / (R_specific × T_charge). Accurate 4-Bar MAP and fast-response charge-air NTC sensors are critical because a 10°C error in T_charge causes a ~3.3% fueling error. - Key Specs: Speed-Density (MAP × RPM): Primary Load Axis: Manifold Absolute Pressure (Requires Fast MAP + IAT); Alpha-N (TPS × RPM): Primary Load Axis: Throttle Position Angle (Requires MAP Multiplier); Charge Temp Table: Blends ECT and IAT by Airflow/RPM (0.0 to 1.0 Blend Factor); Closed-Loop Lambda Trim: PID Stoich/Target Feedback via CAN (±15% Max Authority) ### Electronic Fuel Injection (EFI) Engineering — Stoichiometry, BSFC & Dead-Time (https://hvelectronics.co.nz/collections/efi) - Summary: Electronic Fuel Injection pulsewidth is governed by PW = (m_fuel / Flow_dynamic) + DeadTime(V_batt, ΔP). Switching from 98 RON petrol (stoich 14.7:1) to E85 ethanol (stoich 9.76:1) increases required volumetric fuel flow by ~38–42% under wide-open throttle boost. - Key Specs: 98 RON Pump Petrol: Stoich 14.70:1 · Density 0.745 kg/L (NA BSFC: 0.46–0.50 lb/(hp·h)); E85 Motorsport Ethanol: Stoich 9.76:1 · Density 0.785 kg/L (NA BSFC: 0.63–0.68 lb/(hp·h)); M100 Racing Methanol: Stoich 6.47:1 · Density 0.792 kg/L (NA BSFC: 0.95–1.05 lb/(hp·h)) ### HV Wideband Lambda-to-CAN Controllers — LSU 4.9 Protocol & AFR Calculator (https://hvelectronics.co.nz/collections/hv-lambda-can-devices) - Summary: Wideband Lambda-to-CAN controllers transmit normalized air-fuel equivalence ratio (Lambda, λ) directly over CAN-Bus in digital engineering units (0.001 λ resolution at 100 Hz), eliminating analog ground-offset errors between the wideband controller and the ECU. - Key Specs: HVLC2 Dual Channel w/ Loom: 2× Bosch LSU 4.9 Sensors (1.0 Mbps / 500 kbps CAN); Measurement Range: 0.650 λ to 10.000 λ (Free Air) (±0.008 λ Accuracy @ 1.00 λ); Heater Control: Closed-Loop Nernst Impedance PID (780°C Ceramic Target) ### HV EGT-to-CAN Thermocouple Amplifiers — Type-K Seebeck Linearization (https://hvelectronics.co.nz/collections/hv-egt-can-device) - Summary: Type-K thermocouples generate ~41.276 µV/°C via the Seebeck effect. The HV EGT CAN Module amplifies, cold-junction compensates, and linearizes up to four exhaust gas temperature channels from 0°C to +1,250°C, broadcasting 16-bit integers over CAN at 50 Hz. - Key Specs: HV EGT CAN Module: Type-K (Chromel + / Alumel -) (0°C to +1,250°C Full Scale); Thermocouple Polarity: Yellow (+ Chromel) / Red (- Alumel) (ANSI MC96.1 Color Code); CAN Frame Resolution: 0.1 °C per bit (16-bit unsigned) (50 Hz (20 ms interval)) ### Motorsport 0.5–4.5V Pressure Sensors — 4-Bar MAP, Fuel & Oil Calibration Generator (https://hvelectronics.co.nz/collections/pressure-sensors1) - Summary: Ratiometric motorsport pressure sensors map 0.50 V to minimum pressure and 4.50 V to full-scale pressure over a 4.00 V active span, reserving <0.25 V for short-to-ground fault detection and >4.75 V for open-circuit / short-to-5V diagnostics in the ECU. - Key Specs: HV 4-Bar MAP Sensor (NPT): 20 kPa (0.5V) to 400 kPa Abs (4.5V) (Slope: 95.0 kPa/V); 10-Bar Fuel/Oil Pressure: 0 kPaG (0.5V) to 1,000 kPaG (4.5V) (Slope: 250.0 kPa/V); 150 PSI Motorsport Sensor: 0 psiG (0.5V) to 150 psiG (4.5V) (Slope: 258.55 kPa/V); ECU Fault Thresholds: Low Fault: <0.25V · High Fault: >4.75V (Limp Fallback Value) ### HV Motorsport Temperature Sensors — NTC Thermistor Divider & Steinhart-Hart Lab (https://hvelectronics.co.nz/collections/hv-temperature-sensors) - Summary: NTC thermistors exhibit an exponential decrease in resistance as temperature rises. Inside the ECU, a precision pull-up resistor (typically 1,000 Ω to +5.00 V) converts the NTC resistance into an analog voltage: V_out = 5.00 × R_ntc / (R_pullup + R_ntc). - Key Specs: HV Air Temp Sensor (3/8" NPT): -40°C to +135°C · 2.5 kΩ @ 20°C (Time Constant < 4.2s); HV High Temp Fast Response: -40°C to +200°C · 10 kΩ @ 25°C (Time Constant < 1.4s); Bosch 0 280 130 026 ECT/EOT: -40°C to +150°C · M12×1.5 Fluid (2,500 Ω @ 20°C Curve) ### Electronic Throttle Bodies (E-Throttle / DBW) — Dual TPS & PID Servo Control (https://hvelectronics.co.nz/collections/throttle-bodies) - Summary: Motorsport Electronic Throttle Bodies (E-Throttle / DBW) utilize two opposing 0–5V Throttle Position Sensor (TPS) tracks—where Track 1 rises from 0.5V to 4.5V and Track 2 falls from 4.5V to 0.5V (V1 + V2 ≈ 5.0V)—to detect wiring faults within 10 milliseconds. - Key Specs: Bosch 68mm Motorsport DBW: Pin 1: Motor - · Pin 4: Motor + (Pin 2: 5V · Pin 6: GND); Bosch 82mm Motorsport DBW: 7.5A Peak H-Bridge Current (1,000 Hz PWM Drive); Accelerator Pedal (APS): Dual Independent Hall-Effect Tracks (2:1 Voltage Ratio Check) ### Motorsport Sensors Directory — 2018–2020 Heritage Navigation (https://hvelectronics.co.nz/collections/sensors) - Summary: This heritage /collections/sensors endpoint preserves link equity from 2018–2020 motorsport forum and build-thread citations, uniting all HV Electronics MAP, fluid pressure, charge-air temperature, and CAN-bus exhaust sensors with interactive CSV calibration generators. - Key Specs: HV 4-Bar MAP Sensor: /collections/top-sellers/products/hv-air-pressure-sensor-4-bar-npt-thread ($160.20 NZD Archive); HV Air Temp Sensor: /collections/top-sellers/products/air-temp-sensor ($81.00 NZD Archive); HV High Temp Fast Response: /collections/top-sellers/products/hv-high-temp-fast-response-sensor ($144.00 NZD Archive) ### Connectors & Wiring Terminations — 2018–2020 Heritage Reference (https://hvelectronics.co.nz/collections/connectors) - Summary: Proper motorsport connector termination requires matching wire insulation outside diameter (OD) to the rear silicone grommet seal, crimping solid gold/nickel contacts with mil-spec 4-indent / 8-impression tooling, and relieving strain with Raychem moulded boots or DR-25 transitions. - Key Specs: Pin Housing (Plug / Receptacle): Male Pins = Source/Sensor Side (Female Sockets = Live Supply Side); Bosch EV14 / Jetronic 2-Pin: 15 A Max · 18–20 AWG Tefzel (Tyco JPT Silicone Wire Seals); Bosch LSU 4.9 6-Pin Plug: 1 928 404 687 Housing (Includes Factory Rtrim Resistor) ### Motorsport Fuel Injectors & Accessories — Flow, Duty Cycle & BSFC Calculator (https://hvelectronics.co.nz/collections/injectors-accessories) - Summary: Injector flow scales with the square root of differential fuel pressure across the nozzle: Flow_new = Flow_rated × √(ΔP_new / ΔP_rated). To prevent solenoid overheating and non-linear ball/pintle bounce, maximum effective injector duty cycle should not exceed 80–85% at peak RPM. - Key Specs: Bosch EV14 1000cc (0 280 158 040): 980 cc/min @ 3.0 Bar · 12.0 Ω High-Z (Dead-Time: 0.92 ms @ 14.0V); Bosch EV14 1500cc Motorsport: 1,500 cc/min @ 3.0 Bar · 9.1 Ω High-Z (Dead-Time: 1.05 ms @ 14.0V); Bosch EV14 2200cc Racing: 2,200 cc/min @ 3.0 Bar · 9.1 Ω High-Z (Dead-Time: 1.18 ms @ 14.0V) ### Motorsport Fuel System Components — Bosch 200 Pump, Regulators & Line Sizing (https://hvelectronics.co.nz/collections/fuel-system-components) - Summary: In a 1:1 manifold-referenced fuel system, fuel rail pressure tracks intake manifold pressure (P_rail = P_base + P_boost) so differential injector pressure remains constant. However, the fuel pump must overcome the total combined pressure (e.g., 3.0 Bar base + 2.0 Bar boost = 5.0 Bar pump head), reducing pump flow. - Key Specs: Bosch 200 External Pump: 275 L/h @ 3 Bar · 235 L/h @ 5 Bar ($200.60 NZD (2022 Archive)); AN-6 PTFE Braided Line: 8.7 mm (0.34") Inner Diameter (Supports up to ~650 HP on E85); AN-8 PTFE Braided Line: 11.1 mm (0.44") Inner Diameter (Supports up to ~1,100 HP on E85); 10-Micron Stainless Filter: Post-Pump High-Pressure Filtration (< 0.08 Bar Pressure Drop) ### Tefzel MIL-W-22759/16 & /32 Motorsport Wire — AWG Ampacity & Voltage Drop Calculator (https://hvelectronics.co.nz/collections/tefzel-wire) - Summary: MIL-W-22759/16 and /32 (M22759) Tefzel wire features tinned copper 19-strand conductors with thin-wall extruded ETFE fluoropolymer insulation rated to 150°C and 600V. Round-trip DC voltage drop over length L (meters) is ΔV = 2 × L × I_amps × R_ohm_per_m. - Key Specs: 24 AWG (19/36 Tinned Cu): 0.24 mm² · 84.2 mΩ/m @ 20°C (OD: 1.14 mm · Max 3.5 A (Bundle)); 22 AWG (19/34 Tinned Cu): 0.38 mm² · 51.5 mΩ/m @ 20°C (OD: 1.32 mm · Max 5.0 A (Bundle)); 20 AWG (19/32 Tinned Cu): 0.62 mm² · 32.0 mΩ/m @ 20°C (OD: 1.52 mm · Max 7.5 A (Bundle)); 18 AWG (19/30 Tinned Cu): 0.96 mm² · 20.3 mΩ/m @ 20°C (OD: 1.78 mm · Max 10.0 A (Bundle)); 16 AWG (19/29 Tinned Cu): 1.23 mm² · 15.8 mΩ/m @ 20°C (OD: 2.03 mm · Max 13.0 A (Bundle)); 12 AWG (37/28 Tinned Cu): 3.08 mm² · 6.3 mΩ/m @ 20°C (OD: 2.92 mm · Max 25.0 A (Bundle)) ### Raychem DR-25 & DERAY Motorsport Heat-Shrink — 2:1 Recovery & Loom Sizing (https://hvelectronics.co.nz/collections/raychem-deray) - Summary: TE Connectivity Raychem DR-25 is a cross-linked diesel- and fuel-resistant fluoroelastomer heat-shrinkable tubing (-75°C to +150°C continuous, 2:1 shrink ratio). For optimal flexibility and strain relief, select a DR-25 size whose expanded ID is at least 20% larger than the bundle OD and whose recovered ID is at least 15% smaller. - Key Specs: DR-25-1/8 (3.2 / 1.6 mm): Expanded ID: 3.2 mm · Recovered ID: 1.6 mm (Recovered Wall: 0.76 mm); DR-25-3/16 (4.8 / 2.4 mm): Expanded ID: 4.8 mm · Recovered ID: 2.4 mm (Recovered Wall: 0.84 mm); DR-25-1/4 (6.4 / 3.2 mm): Expanded ID: 6.4 mm · Recovered ID: 3.2 mm (Recovered Wall: 0.89 mm); DR-25-3/8 (9.5 / 4.8 mm): Expanded ID: 9.5 mm · Recovered ID: 4.8 mm (Recovered Wall: 1.02 mm); DR-25-1/2 (12.7 / 6.4 mm): Expanded ID: 12.7 mm · Recovered ID: 6.4 mm (Recovered Wall: 1.22 mm); DR-25-3/4 (19.1 / 9.5 mm): Expanded ID: 19.1 mm · Recovered ID: 9.5 mm (Recovered Wall: 1.45 mm)