HV MAP Sensor 4 Bar Absolute — 1/8" NPT Stainless — Calibration Table, Pinout & Archive Spec
The HV Electronics 4-Bar MAP Sensor (HV-MAP-400-NPT, archived at $160.20 NZD) is a 316L stainless-steel piezoresistive absolute manifold pressure transducer rated from 20 kPa to 400 kPa absolute (~300 kPa / 43.5 psi gauge boost at 100 kPa barometric pressure). It outputs a ratiometric 0.50 V–4.50 V signal for Emtron, Link, and Haltech ECUs.
ECU Calibration & Scaling Reference Table (HV 4-Bar MAP Sensor (NPT))
Direct lookup points for Emtron Emma, Link PCLink G4X/G5, Haltech NSP, and MoTeC M1 Tune.
| Input / Signal Point | Primary Engineering Output | Secondary Unit | Application / Regime Note |
|---|---|---|---|
| 0.50 V | 20.0 kPa | 0.20 Bar | -11.6 psiG (High Vacuum) |
| 1.00 V | 67.5 kPa | 0.68 Bar | -4.7 psiG (Idle Overrun) |
| 1.34 V | 100.0 kPa | 1.00 Bar | 0.0 psiG (Atmospheric Sea Level) |
| 2.00 V | 162.5 kPa | 1.63 Bar | +9.1 psiG (Low Boost) |
| 2.50 V | 210.0 kPa | 2.10 Bar | +16.0 psiG (Mid Boost) |
| 3.00 V | 257.5 kPa | 2.58 Bar | +22.8 psiG (High Boost) |
| 3.50 V | 305.0 kPa | 3.05 Bar | +29.7 psiG (Competition Boost) |
| 4.00 V | 352.5 kPa | 3.53 Bar | +36.6 psiG (Extreme Boost) |
| 4.50 V | 400.0 kPa | 4.00 Bar | +43.5 psiG (Full Scale Limit) |
Motorsport Harness Pinout & Wiring Assignment
Terminate using 20–22 AWG MIL-W-22759 Tefzel wire and sleeve with Raychem DR-25.
| Pin / Cavity | Function | Typical Wire Colour | ECU Termination Notes |
|---|---|---|---|
| Pin 1 (A) | Sensor Ground (0V Analog Ref) | Black / White | Connect strictly to ECU Sensor 0V (Emtron AN GND), never chassis ground. |
| Pin 2 (B) | Regulated +5.0V Supply | Red / Blue | 5.00 V ± 1% ratiometric excitation from ECU +5V sensor rail (<10 mA draw). |
| Pin 3 (C) | 0.5–4.5V Pressure Output | Green / Yellow | Connect to ECU Analog Voltage Input (AN Volt) with internal pull-up disabled. |
Interactive Calibration & Sizing Workbench
Injector Sizing, BSFC & Bosch 200 Pump Head Calculator
Compute required static injector flow (cc/min) and high-pressure fuel pump capacity across Petrol 98, E85 ethanol, and Methanol using Bernoulli square-root rail pressure scaling.
Reference Hardware: Bosch 200 External Fuel Pump (0 580 254 044, $200.60 NZD Archive) delivers 275 L/h @ 3.0 Bar and 235 L/h @ 5.0 Bar total head.
Two-Point 0–5V Ratiometric MAP Pressure Calibration Generator
Generate a 9-point linear voltage-to-kPa calibration table for Emtron KV/SL, Link G4X, and Haltech NSP ECUs. Default preset matches the HV 4-Bar MAP Sensor (HV-MAP-400-NPT).
| AN Volt (V) | Absolute (kPa) | Absolute (Bar) | Relative Gauge (psiG) |
|---|
Lambda (λ) ↔ AFR Multi-Fuel Converter & 1 Mbps CAN Frame Decoder
Convert wideband equivalence ratio (λ) across Petrol, E85, and Methanol, and decode raw 8-byte Big-Endian hexadecimal CAN frames from the HVLC2 Dual Lambda ($555 NZD) and HV EGT CAN ($483 NZD) modules.
| Lambda (λ) | Petrol 98 (14.70:1) | E85 Ethanol (9.76:1) | Methanol (6.47:1) | Operating Regime |
|---|---|---|---|---|
| 0.75 λ | 11.03 : 1 | 7.32 : 1 | 4.85 : 1 | High-Boost Rich Thermal Protection (>2.0 Bar) |
| 0.82 λ | 12.05 : 1 | 8.00 : 1 | 5.31 : 1 | Peak Torque WOT Turbocharged Target |
| 0.88 λ | 12.94 : 1 | 8.59 : 1 | 5.69 : 1 | Naturally Aspirated WOT Peak Power |
| 1.00 λ | 14.70 : 1 | 9.76 : 1 | 6.47 : 1 | Closed-Loop Stoichiometric Cruise |
Tefzel MIL-W-22759 Voltage Drop & Raychem DR-25 Bundle Calculator
Calculate round-trip DC voltage drop across tinned-copper MIL-W-22759/16 & /32 ETFE motorsport wire and select the matching 2:1 Raychem DR-25 fluoroelastomer heat-shrink sleeve.
| AWG Size | Stranding | Resistance @ 20°C | Nominal OD | Bundle Max Current |
|---|---|---|---|---|
| 22 AWG | 19/34 Tinned Cu | 51.5 mΩ/m | 1.32 mm | 5.0 A (Sensors / Triggers) |
| 20 AWG | 19/32 Tinned Cu | 32.0 mΩ/m | 1.52 mm | 7.5 A (Injectors / Solenoids) |
| 18 AWG | 19/30 Tinned Cu | 20.3 mΩ/m | 1.78 mm | 10.0 A (Ignition Coils / LSU 4.9) |
| 12 AWG | 37/28 Tinned Cu | 6.3 mΩ/m | 2.92 mm | 25.0 A (Bosch 200 Fuel Pump) |