HVLC2 Lambda to CAN Dual Channel Module with Loom (Bosch LSU 4.9) — Calibration Table, Pinout & Archive Spec
The HVLC2 Dual-Channel Lambda-to-CAN Module (HVLC2-DUAL-LSU49, archived at $555.00 NZD with loom) drives two genuine Bosch LSU 4.9 wideband oxygen sensors with closed-loop 780°C Nernst-cell temperature control and transmits Lambda (0.65–10.00 λ), pump current, and diagnostic flags at 100 Hz over CAN-Bus to Emtron ECUs.
ECU Calibration & Scaling Reference Table (HVLC2 Dual Lambda-to-CAN Module)
Direct lookup points for Emtron Emma, Link PCLink G4X/G5, Haltech NSP, and MoTeC M1 Tune.
| Input / Signal Point | Primary Engineering Output | Secondary Unit | Application / Regime Note |
|---|---|---|---|
| 0.70 λ | 10.29 AFR (Petrol 98) | 6.83 AFR (E85) | 4.53 AFR (Methanol — Rich Power) |
| 0.78 λ | 11.47 AFR (Petrol 98) | 7.61 AFR (E85) | 5.05 AFR (High-Boost Turbo WOT Target) |
| 0.82 λ | 12.05 AFR (Petrol 98) | 8.00 AFR (E85) | 5.31 AFR (Moderate Boost Target) |
| 0.88 λ | 12.94 AFR (Petrol 98) | 8.59 AFR (E85) | 5.69 AFR (Naturally Aspirated Peak Torque) |
| 1.00 λ | 14.70 AFR (Petrol 98) | 9.76 AFR (E85) | 6.47 AFR (Stoichiometric Closed-Loop Cruise) |
| 1.05 λ | 15.44 AFR (Petrol 98) | 10.25 AFR (E85) | 6.79 AFR (Light-Load Lean Cruise) |
Motorsport Harness Pinout & Wiring Assignment
Terminate using 20–22 AWG MIL-W-22759 Tefzel wire and sleeve with Raychem DR-25.
| Pin / Cavity | Function | Typical Wire Colour | ECU Termination Notes |
|---|---|---|---|
| LSU 4.9 Pin 1 | Ip+ (Pump Current) | Red | Connected to internal calibration trim resistor in LSU 4.9 plug. |
| LSU 4.9 Pin 2 | Vm (Virtual Ground) | Yellow | Reference junction between Nernst sensing cell and pump cell. |
| LSU 4.9 Pin 3 | H- (Heater Low-Side PWM) | White | Low-side synchronous PWM heater driver (max 2.5A warmup). |
| LSU 4.9 Pin 4 | H+ (Heater +12V Supply) | Grey | Fused 10A switched ignition supply (enable only with engine running). |
| LSU 4.9 Pin 5 | Rtrim (Calibration Trim) | Green | Laser-trimmed factory calibration resistor inside sensor connector. |
| LSU 4.9 Pin 6 | Un (Nernst Voltage) | Black | 450 mV target Nernst potential for stoichiometric feedback. |
Interactive Calibration & Sizing Workbench
Injector Sizing, BSFC & Bosch 200 Pump Head Calculator
Compute required static injector flow (cc/min) and high-pressure fuel pump capacity across Petrol 98, E85 ethanol, and Methanol using Bernoulli square-root rail pressure scaling.
Reference Hardware: Bosch 200 External Fuel Pump (0 580 254 044, $200.60 NZD Archive) delivers 275 L/h @ 3.0 Bar and 235 L/h @ 5.0 Bar total head.
Two-Point 0–5V Ratiometric MAP Pressure Calibration Generator
Generate a 9-point linear voltage-to-kPa calibration table for Emtron KV/SL, Link G4X, and Haltech NSP ECUs. Default preset matches the HV 4-Bar MAP Sensor (HV-MAP-400-NPT).
| AN Volt (V) | Absolute (kPa) | Absolute (Bar) | Relative Gauge (psiG) |
|---|
Lambda (λ) ↔ AFR Multi-Fuel Converter & 1 Mbps CAN Frame Decoder
Convert wideband equivalence ratio (λ) across Petrol, E85, and Methanol, and decode raw 8-byte Big-Endian hexadecimal CAN frames from the HVLC2 Dual Lambda ($555 NZD) and HV EGT CAN ($483 NZD) modules.
| Lambda (λ) | Petrol 98 (14.70:1) | E85 Ethanol (9.76:1) | Methanol (6.47:1) | Operating Regime |
|---|---|---|---|---|
| 0.75 λ | 11.03 : 1 | 7.32 : 1 | 4.85 : 1 | High-Boost Rich Thermal Protection (>2.0 Bar) |
| 0.82 λ | 12.05 : 1 | 8.00 : 1 | 5.31 : 1 | Peak Torque WOT Turbocharged Target |
| 0.88 λ | 12.94 : 1 | 8.59 : 1 | 5.69 : 1 | Naturally Aspirated WOT Peak Power |
| 1.00 λ | 14.70 : 1 | 9.76 : 1 | 6.47 : 1 | Closed-Loop Stoichiometric Cruise |
Tefzel MIL-W-22759 Voltage Drop & Raychem DR-25 Bundle Calculator
Calculate round-trip DC voltage drop across tinned-copper MIL-W-22759/16 & /32 ETFE motorsport wire and select the matching 2:1 Raychem DR-25 fluoroelastomer heat-shrink sleeve.
| AWG Size | Stranding | Resistance @ 20°C | Nominal OD | Bundle Max Current |
|---|---|---|---|---|
| 22 AWG | 19/34 Tinned Cu | 51.5 mΩ/m | 1.32 mm | 5.0 A (Sensors / Triggers) |
| 20 AWG | 19/32 Tinned Cu | 32.0 mΩ/m | 1.52 mm | 7.5 A (Injectors / Solenoids) |
| 18 AWG | 19/30 Tinned Cu | 20.3 mΩ/m | 1.78 mm | 10.0 A (Ignition Coils / LSU 4.9) |
| 12 AWG | 37/28 Tinned Cu | 6.3 mΩ/m | 2.92 mm | 25.0 A (Bosch 200 Fuel Pump) |